Headers are essential in connecting PCBs, ECUs (electronic control unit) and zone controllers within a car. With the complexity increases in ADAS and EV systems, the need for more ECUs and sensors drives the demand for tailored header solutions.
When our clients consider upgrading their existing vehicle design, Hulane’s header customization considers the pin configuration to meet our clients’ zone controller needs and all the components they might need to interface it. Our customization also ensures that headers utilize the space available and, most importantly, can integrate with the wire harness seamlessly. We work with clients to simplify connections and streamline their vehicle designs through customized headers, enhancing compatibility and allowing easier assembly. We also help clients bridge the compatibility gap, ensuring the customized headers seamlessly connect with the vehicles’ existing wire ends and connectors.
Hulane understands that modern vehicles stress driving performance and reliability, which highly depend on the electrical demands of each application and the environments they operate in. Therefore, we customize headers to help our clients handle the current voltage, signal, or capacity well and can reliably operate in the zone controller. To ensure additional protective features, we also introduce durable materials into our headers customization to drastically reduce the need for maintenance while enhancing safety against harsh environments.
We future-proof headers by customizing them to support upgrade possibilities, adding new functions, or replacing the existing ones. As the technologies and design of modern vehicles continue to evolve, creating modularization that aligns with the standards could give great flexibility in adapting new technologies later on. Our clients work with us to customize to avoid potential constraints, ensuring all processes are streamlined and compatible with standards well into the future.
